PROCESSES

PROCESSES

PRODUCTION IN CAROUSEL

PRODUCTION IN CAROUSEL

Our carousel line, fully automated with 32 stations, is dedicated to the processing of flexible polyurethane. Daily production can reach up to 2,000 pieces and all the materials used are rigorously selected to guarantee the compliance with current fire regulations.
 
FLEXIBLE POLIURETHANE

FLEXIBLE POLIURETHANE

Abmflex has 11 production lines designed to produce flexible polyurethane, ensuring that the materials mantain elasticity and integrity even under constant stress. These advanced manufacturing systems are perfect to realize ergonomic and comfortable components, that adapt themselves uniformly to pressure and resist to the humidity and daily wear.
 
Furthermore, our sector dedicated to furnishing solutions stands out for the use of sophisticated technologies capable of processing polyurethane foams for items
of considerable dimensions, up to 40 kg. This allows us to realize large sofas, from 3 to 4 meters, combining superior comfort with innovative design.


 
INTEGRAL POLYURETHANE

INTEGRAL POLYURETHANE

Integral foam is ideal for applications requiring durability and tear resistance.
Our 7 lines dedicated to integral self-skinning polyurethane foams stand out for their external resistance and high-density internal structure. For these processes, we offer a range of customizable colors according to the RAL scale.

 
CUSTOMIZED PACKAGING

CUSTOMIZED PACKAGING

The attention to detail extends itself to the packaging and storage phase. To preserve the integrity of the products, we use custom-made boxes and, when possible, standard or customized trolleys. This ensures that products arrive to the
customers in perfect conditions.

 
WAREHOUSE ENERGY CLASS A4

WAREHOUSE ENERGY CLASS A4

To strengthen our commitment to efficiency and sustainability, we have implemented a new A4 energy class warehouse for the optimal storage of the tools.
This state-of-the-art facility is designed to maximize the energy and the resource conservation, ensuring at the same time the protection and safety of our production tools.

 
SPECIALIZED FINISHING

SPECIALIZED FINISHING

In the dedicated department, highly qualified staff finishes each component with care, guaranteeing a flawless final result. Each product is subjected to rigorous controls to guarantee uniformity and reliability of each batch.
 
PRECISE QUALITY CONTROL

PRECISE QUALITY CONTROL

The precise hardness control is carried out according to the parameters of the ISO 2439 standard, using specific instrumentation. Throughout the entire production cycle, controls are carried out to ensure the absence of defects.
 
Discover the efficiency of ABMFlex